A general-purpose simple assembly line with conveyor
A Detailed Introduction to General-Purpose Conventional Assembly Lines with Conveyor Systems for Factories
General-purpose assembly lines with conveyor systems are highly flexible and widely used in modern manufacturing. They use the conveyor as the core carrier to connect multiple assembly workstations, enabling continuous or paced assembly operations. Below is a systematic overview covering structure, conveyor types, operation mechanisms, and industry-specific configurations.
1. Overall Structure of the Assembly Line
Module
Function
Conveyor Line
Transfers parts or fixtures; the backbone of the line.
Workstations
Each performs a specific assembly task, manually or automatically.
Fixture Plates / Jigs
Secure products to ensure assembly accuracy; move with the line.
Stoppers / Positioners
Accurately halt fixture plates at stations for paced control.
Lift & Transfer Units
Elevate or move pallets laterally for multi-level loops or line changes.
Control System (PLC)
Manages line motion, pacing, stops, and releases; supports VFD speed control.
Lighting & Auxiliaries
Work-station lighting, air supply, power sockets, ESD benches, etc.
2. Common Conveyor Types & Comparison
Type
Characteristics
Typical Use
Double-Speed Chain Conveyor
Accumulating, precise positioning, high pace accuracy
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