Automated Production Line for Robotic Welding of Engineering Vehicle Structural Components
The automated production line for robotic welding of engineering vehicle structural components is a highly automated system that uses 6-axis robots to weld large parts like frames and beams. It offers precise control, adjustable welding speeds, and customizable parameters for different welding positions. The line’s key features include multi-robot collaboration, intelligent software for seam tracking, and high flexibility for various part types. It enhances efficiency, reduces labor intensity, and ensures consistent welding quality, making it ideal for large-scale production of engineering vehicle components.
Detailed Description of the Automated Production Line for Robotic Welding of Engineering Vehicle Structural Components
Overview of the Automated Production Line
The automated production line for robotic welding of engineering vehicle structural components is a highly automated welding system specifically designed for welding various structural components of engineering vehicles, such as frames and beams. This system utilizes robotic technology to achieve automated welding processes, thereby improving welding efficiency, quality, and stability while reducing labor intensity and costs.
Robot Parameters
| Parameter Name | Parameter Value |
|---|---|
| Robot Type | 6-axis welding robot |
| Number of Axes | 6 axes |
| Payload Capacity | 10-20 kg (depending on welding requirements) |
| Working Range | Radius up to 2-3 meters (depending on model) |
| Repeatability Accuracy | ±0.05 mm |
| Welding Speed | 0.5-2 meters/minute (adjustable) |
| Control Method | Robot controller (supports offline programming and online adjustments) |
| Power Requirement | Three-phase 380V, 50Hz |
Welding Parameters Table
| Welding Position | Parameter Name | Parameter Value |
|---|---|---|
| Flat Welding | Current (Amps) | 200 A |
| Voltage (Volts) | 20 V | |
| Weaving Amplitude (mm) | 4-6 mm | |
| Weaving Frequency (Hz) | 1 Hz | |
| Dwell Time on Sides (seconds) | 0 s | |
| Torch Travel Speed (cm/min) | 22.5-27.5 cm/min | |
| Torch Angle with Base Plate (degrees) | 33-45° | |
| Vertical Welding | Current (Amps) | 150 A |
| Voltage (Volts) | 16-18 V | |
| Weaving Amplitude (mm) | 4-6 mm | |
| Weaving Frequency (Hz) | 1 Hz | |
| Dwell Time on Sides (seconds) | 0.8 s | |
| Torch Travel Speed (cm/min) | 7.0 cm/min | |
| Torch Angle with Base Plate (degrees) | 20-45° |
Features of the Production Line
- Multi-Robot Collaboration: The system can achieve coordinated welding with multi-axis positioners and multi-robot collaboration, improving production efficiency.
- Intelligent Welding Software: Equipped with seam detection, tracking, and a process expert database to meet various process requirements.
- High Degree of Automation: Fully automated welding throughout the line, reducing manual intervention and improving production efficiency and product quality.
- Flexible Production: Capable of adapting to various workpiece types and sizes, meeting the welding requirements of different engineering vehicle structural components.
Application Advantages
- Improved Welding Quality: High precision of robotic welding ensures stable weld quality and reduces welding defects.
- Increased Production Efficiency: Fast automated welding speeds and controllable production cycles make it suitable for mass production.
- Reduced Labor Intensity: Minimizes manual operation, improves working conditions, and reduces labor intensity.
- Cost Savings: Reduces labor costs, increases equipment utilization, and lowers overall production costs.