The laser gas cutting machine for tubular components is a highly efficient device specifically designed for cutting metal pipes and is widely used across various industries. In the construction sector, it is employed to cut various metal pipes used in steel structures. In the field of mechanical manufacturing, it can accurately process tubular components required for mechanical parts, meeting complex shape and size requirements. In the automotive industry, it is used to cut critical components such as exhaust pipes and drive shafts, ensuring high precision and quality. Additionally, the machine is also applicable in the aerospace and petrochemical industries, where it is used to cut high-strength alloy pipes and corrosion-resistant tubing. With its efficient and precise cutting capabilities, the machine can meet the demands of large-scale production while reducing manual intervention, thereby enhancing production efficiency and safety.
Detailed Description of the Laser Cutting Machine for Tubular Components with Material Storage
1. Structure
The laser cutting machine for tubular components with material storage mainly consists of the following parts:
- Laser Generator: Uses a high-power fiber laser generator with a power range of 1500W to 3000W.
- Laser Cutting Head: Equipped with a highly sensitive cutting head that supports automatic focusing, which can adjust the focal length according to the thickness of the tube.
- Material Storage and Automatic Feeding System: The material storage can hold a large number of tubes, supporting automatic loading and unloading to reduce manual intervention.
- Clamping Device: Uses high-precision chucks with clamping accuracy of less than 0.1mm, suitable for tubes of different diameters.
- Numerical Control (NC) System: An advanced NC system supports complex graphic programming and path planning, with intelligent operation.
- Support Structure: Equipped with a flexible tube support structure that can adapt to tubes of different diameters and shapes.
2. Main Features
- High-Precision Cutting: Cutting accuracy can reach ±0.2mm, with tube straightness ≤2mm/m.
- High-Efficiency Processing: Fast cutting speed, especially for thin-walled metal tubes, allowing one-time cutting without additional polishing or reshaping.
- High Degree of Automation: Fully automated process from loading to cutting to unloading, reducing manual operations.
- Wide Material Compatibility: Capable of cutting various metal materials, such as stainless steel, carbon steel, and aluminum alloy.
- Energy-Efficient and Environmentally Friendly: High electro-optical conversion efficiency and low energy consumption.
- Low Maintenance Cost: The fiber laser generator has a simple structure and long service life, with low daily maintenance costs.
3. Performance
- Cutting Accuracy: Error controlled within ±0.2mm.
- Cutting Speed: Maximum cutting speed can reach 100m/min.
- Cutting Thickness: Capable of cutting tubes with thicknesses ranging from 0.5mm to 10mm.
- Material Compatibility: Supports various metal tubes, including round, square, rectangular, and irregular shapes.
- Automation Features: Equipped with automatic feeding systems and rotating chucks to improve production efficiency.
4. Application Scope
The laser cutting machine for tubular components with material storage is widely used in the following fields:
- Construction Industry: For cutting metal pipes used in steel structures.
- Mechanical Manufacturing: Processing complex-shaped mechanical component tubes.
- Automotive Manufacturing: Cutting critical components such as exhaust pipes and drive shafts.
- Aerospace: Cutting high-strength alloy tubes.
- Petrochemical Industry: Processing corrosion-resistant pipes.
- Home Appliances and Hardware: Cutting metal tubes for home appliances, kitchenware, and tool manufacturing.
- Other Industries: Such as electronics, high-speed rail and subway components, textile machinery, ships, and elevators.
Technical Specifications
| Parameter Name | Value | Unit |
|---|---|---|
| Laser Power | 1500W/2000W/3000W | W |
| Tube Cutting Range | Round tube: φ12-85mm; Square tube: Side length 12-60mm | mm |
| Standard Cutting Length | 6000mm | mm |
| Cutting Accuracy | ±0.2mm | mm |
| Tube Straightness | ≤2mm/m | mm/m |
| Chuck Roll Precision | 0.005mm | mm |
| Chuck Clamping Precision | <0.1mm | mm |
| Loading Method | Automatic/Manual | – |
| Loading Length Range | 2m/4m/6m | m |
| Maximum Material Weight per Load | 0.8t | t |
| Machine Weight | ≈1.5t | t |
| Power Requirements | Three-phase five-wire AC380V 50Hz | – |
| Machine Dimensions | 2200×1400×1800mm | mm |
This machine, with its high efficiency, precision, and automation, meets the strict requirements for tube processing in various industries and is an ideal choice for modern manufacturing.
The laser cutting effect on tubular components
