Precision RV reducers are critical components for industrial robots and production lines, offering high precision, high rigidity, and low backlash. They feature reduction ratios from 50 to 250 and rated torques ranging from dozens to thousands of Newton-meters. These reducers are designed with high-strength materials to withstand significant loads, ensuring stable and reliable transmission. With extremely low backlash and high transmission accuracy, they are ideal for applications requiring high precision and reliability, such as robot joints and automated machinery. Their compact design and long service life make them a preferred choice for industrial automation, enhancing production efficiency and quality.

Precision RV reducers for industrial robots and production lines

Detailed Itemized Description of Precision RV Reducers for Industrial Robots and Production Lines

I. Definition

RV reducers are high-precision gear transmission devices specifically designed for industrial robots and automated production lines. They achieve high reduction ratios, high precision, high rigidity, and low backlash through a combination of planetary gears and cycloidal pinions.

II. Main Features

  1. High Precision:
  • High transmission accuracy with repeat positioning precision up to within 1 arcminute (1 arcminute = 1/60 degree).
  • Low transmission error, meeting the strict precision requirements of industrial robots and automated equipment.
  1. High Rigidity:
  • Made from high-strength materials, with gears and bearings specially treated to withstand significant loads, ensuring the stability and reliability of the transmission system.
  1. High Reduction Ratios:
  • Available in a wide range of reduction ratios, typically from 50 to 250, to meet the needs of various application scenarios.
  1. Low Backlash:
  • Extremely low backlash (reverse clearance), usually between 1 to 3 arcminutes, ensuring precise transmission and fast response.
  1. High Torque Capacity:
  • Capable of withstanding high torque, with rated output torque ranging from dozens of Newton-meters to thousands of Newton-meters, suitable for heavy-load applications.
  1. Long Service Life:
  • Optimized design and precision manufacturing result in long service life, with L10 life reaching over 10,000 hours and L50 life reaching over 50,000 hours.
  1. Compact Structure:
  • Despite their high load capacity, they are small in size and light in weight, making them easy to install in robot joints or other automated equipment.

III. Application Scenarios

  1. Industrial Robots:
  • Widely used in the joint parts of industrial robots, such as shoulder, elbow, and wrist joints, to achieve high-precision motion control.
  • In industries like automotive manufacturing, electronics production, and logistics warehousing, RV reducers ensure stable robot operation in complex working conditions.
  1. Automated Production Lines:
  • Used in various equipment on automated production lines, such as conveyor belts, assembly machinery, and CNC machines, to improve production efficiency and precision.
  • In CNC machines, RV reducers are used to increase torque and match the inertia of the load, ensuring machining accuracy.

IV. Model Parameter Examples

Here is a parameter table for some common models (example from a certain brand):

ModelReduction RatioRated Output Torque (Nm)Maximum Allowable Torque at Start/Stop (Nm)Maximum Allowable Average Load Torque (Nm)Maximum Allowable Instantaneous Torque (Nm)Maximum Allowable Input Speed (r/min)Transmission Accuracy (arcmin)Backlash (arcmin)
RV-25E5010020015030030000.51
RV-30E8015030022545030000.51
RV-40E10020040030060025000.51
RV-50E12025050037575025000.51

V. Summary of Advantages

With their high precision, high rigidity, low backlash, and high torque capacity, RV reducers are the ideal choice for industrial robots and automated production lines. They ensure that equipment maintains high precision and reliability during long-term operation, thereby improving production efficiency and product quality.