The Circular Conveyor Belt System

The Circular Belt Conveyor System is a highly efficient and flexible material handling solution designed for continuous conveying in various industrial settings. It features a closed-loop conveyor belt made from materials like rubber, PVC, or PU, each tailored to specific applications and environments. Driven by motors ranging from 0.5 to 10 kW, it supports adjustable speeds of 0.1-2.0 m/s and can be customized in width and length to fit different production needs. The system’s modular design allows for flexible layout, multi-point loading/unloading, and integration with sorting mechanisms. Its PLC-controlled automation ensures smooth operation and low maintenance, making it ideal for manufacturing, logistics, and material handling across sectors like automotive, food processing, and mining.

Detailed Itemized Description of Circular Belt Conveyor System

I. Equipment Name

• Circular Belt Conveyor System

II. Main Functions

1. Continuous Conveying:
   • Function Description: The circular conveyor belt, through its closed-loop design, achieves continuous material conveying without the need for frequent stops. It is particularly suitable for production scenarios that require long-term, uninterrupted operation.
2. Flexible Layout:
   • Function Description: The system can be flexibly arranged according to the space and process requirements of the production site, optimizing the production process.
3. Material Sorting and Diversion:
   • Function Description: Multiple sorting and diversion points can be set up on the conveyor line to classify and divert materials.
4. Multi-point Loading and Unloading:
   • Function Description: Supports loading and unloading of materials at multiple locations, enhancing operational flexibility.

III. Core Components

1. Conveyor Belt:
   • Material:
     • Rubber Conveyor Belt: Offers good elasticity and tensile strength, suitable for various working environments.
     • PVC Conveyor Belt: Flexible, wear-resistant, and flame-retardant, suitable for food, logistics, and packaging industries.
     • PU Conveyor Belt: Oil-resistant, corrosion-resistant, cold-resistant, and wear-resistant, meeting food hygiene standards.
   • Structure: The conveyor belt is circular with no joints, has a smooth surface, uniform tension, and a long service life.
   • Material Table:Material TypeApplicationCharacteristicsRubberMining, Metallurgy, Chemical IndustryWear-resistant, Impact-resistant, Acid and alkali-resistantPVCFood, Logistics, PackagingFlexible, Wear-resistant, Flame-retardantPUFood Processing, Grain TransportationOil-resistant, Corrosion-resistant, Cold-resistant, Wear-resistant
2. Drive Unit:
   • Function: The motor outputs power, which is reduced through a transmission device to drive the conveyor belt.
   • Motor Types:
     • Y-type Motor: Suitable for scenarios where speed adjustment is not required and the conveying distance is short.
     • Wound Rotor Motor: Suitable for scenarios requiring speed adjustment.
   • Power Range: Depending on the length of the conveyor belt and the load, the power range for small conveyor lines is typically between 0.5-7.5 kW, while large conveyor lines can reach hundreds of kilowatts.
3. Support Structure:
   • Function: Supports the conveyor belt to ensure smooth operation.
   • Structure: Composed of supports and idlers, which reduce friction between the conveyor belt and the support structure.
4. Control System:
   • Function: Achieves automated control of the conveyor line, including start, stop, speed adjustment, and fault alarms.
   • Features: Uses PLC (Programmable Logic Controller) and HMI (Human-Machine Interface), which are easy to operate and ensure stable operation.

IV. Technical Parameters

• Conveying Speed: 0.1-2.0 m/s (adjustable according to requirements).
• Conveyor Belt Width: 200-2200 mm.
• Conveyor Belt Length: Customizable according to factory space and process requirements.
• Drive Power: 0.5-10 kW (depending on the length of the conveyor belt and the load).

V. Advantages

1. High Efficiency and Continuity: The circular design enables continuous material conveying, enhancing production efficiency.
2. Flexible Layout: Can be flexibly arranged according to the space and process requirements of the production site, optimizing the production process.
3. Multi-point Operation: Supports multi-point loading and unloading as well as sorting, enhancing operational flexibility.
4. Stability and Reliability: Equipped with advanced drive and control systems, ensuring stable operation and low maintenance costs.

VI. Application Scenarios

1. Manufacturing: Used in industries such as automotive manufacturing, electronics production, and food processing for continuous material conveying and optimizing production processes.
2. Logistics and Warehousing: In logistics centers and warehouse management, it enables efficient material sorting and diversion.
3. Material Handling: In scenarios such as mining and ports, it is used for material conveying and handling.

The Circular Belt Conveyor System, with its high efficiency, flexibility, and stability, has become an indispensable piece of equipment in modern manufacturing and logistics warehousing.