Automated Production Line for Nickel Plate Vision Positioning and Laser Welding
The automated production line for nickel plate vision positioning and laser welding is a high-precision solution for industries like electronics, aerospace, and medical devices. It integrates a vision system for accurate positioning (±0.02 mm) with a fiber laser for clean, precise welds. The line features adjustable welding power (50W–300W) and speed (up to 1000 mm/min), ensuring efficiency and quality. Automated conveyors move nickel plates through the process, while a PLC control system ensures smooth operation and data recording. Customizable for various nickel plate sizes, this line boosts productivity and reliability, meeting stringent manufacturing standards.
Detailed Introduction to the Automated Production Line for Nickel Plate Vision Positioning and Laser Welding
I. Equipment Overview
The automated production line for nickel plate vision positioning and laser welding is a high-precision automated device specifically designed for welding nickel plates. This production line integrates a vision positioning system and laser welding technology, enabling automatic positioning, welding, and inspection of nickel plates. It is widely used in industries such as electronics, aerospace, medical devices, and is particularly suitable for applications with extremely high requirements for welding precision and quality.
II. Main Components
- Vision Positioning System
- Function: Automatically identifies the position and orientation of nickel plates through high-precision cameras and vision algorithms, ensuring precise welding.
- Accuracy: Positioning accuracy can reach ±0.02 millimeters, capable of handling nickel plates with complex shapes.
- Automation Level: The system automatically completes image acquisition, analysis, and position feedback without manual intervention.
- Laser Welding System
- Laser Type: Fiber laser is used, with a wavelength typically at 1064 nanometers, suitable for high-precision welding.
- Welding Power: Adjustable range from 50W to 300W, depending on welding requirements.
- Welding Speed: Up to 1000 millimeters per minute to ensure efficient production.
- Repeatability Accuracy: ±0.01 millimeters, ensuring consistent welding quality.
- Automated Conveying Line
- Function: Transports nickel plates from the loading area to the welding station and then conveys the finished products to the unloading area.
- Type: Typically uses belt conveyors or chain plate conveyors, selected based on the size and weight of the nickel plates.
- Speed Adjustment: The conveying speed can be adjusted according to the production rhythm to maximize production efficiency.
- Control System
- Function: Uses PLC and touch screen control systems to achieve automated control of the entire production line.
- User Interface: User-friendly interface for convenient parameter settings and production monitoring.
- Data Recording: All welding parameters and inspection results are recorded and stored for subsequent quality traceability.
III. Application Scope
This production line is suitable for a variety of industries and application scenarios, especially in the following fields:
- Electronics Industry: Used for welding electronic components, such as battery tabs and connection pieces.
- Aerospace: Used for welding high-precision components, such as sensors and micro-motors.
- Medical Devices: Used for welding medical devices, such as stents and catheters.
- Automotive Parts: Used for welding automotive electronic components, such as sensors and controllers.
IV. Equipment Parameter Table
| Parameter Name | Parameter Value |
|---|---|
| Vision Positioning System Accuracy | ±0.02 mm |
| Laser Type | Fiber laser |
| Laser Wavelength | 1064 nm |
| Welding Power Range | 50W~300W |
| Welding Speed | Up to 1000 mm/min |
| Repeatability Accuracy | ±0.01 mm |
| Conveyor Type | Belt conveyor/Chain plate conveyor |
| Conveyor Speed | 0.5 m/min~2 m/min (adjustable) |
| Control System | PLC and touch screen control |
| Applicable Nickel Plate Size | 10 mm×10 mm~100 mm×100 mm |
| Production Line Length | 5 m~10 m (customizable) |
| Production Line Width | 1.5 m~2.5 m (customizable) |
| Total Power of Equipment | 10KW~30KW (depending on configuration) |
V. Equipment Advantages
- High Precision: The vision positioning system and laser welding technology ensure high welding precision with aesthetically pleasing and defect-free welds.
- High Efficiency: The automated conveying line and fast welding speed significantly improve production efficiency.
- High Flexibility: Welding parameters and conveying speed can be adjusted according to different requirements, offering strong adaptability.
- High Reliability: Advanced control systems and high-quality lasers ensure long-term stable operation of the equipment.
- Energy Saving and Environmental Protection: Low-energy design reduces energy consumption during the production process.
VI. Conclusion
The automated production line for nickel plate vision positioning and laser welding is an efficient and high-precision automated welding solution. By integrating a vision positioning system and laser welding technology, it achieves full automation of the nickel plate welding process. This production line is suitable for a variety of industries and application scenarios and can significantly improve production efficiency and product quality. It is an ideal choice for modern manufacturing.
The above content provides a detailed introduction to the main components, technical parameters, and application scope of the automated production line for nickel plate vision positioning and laser welding. It is hoped that this information will be helpful to you.