Large laser cutting production line and workshop

The large laser cutting production line is a high-efficiency system for material processing, featuring a powerful laser source, precise CNC control, and automated material handling. It can cut various metals and non-metals with high accuracy and speed. The workshop, designed to house this line, includes an equipment installation area, material storage, operation space, and logistics channels. It also has essential facilities like ventilation, cooling, and dust extraction systems to ensure a safe and efficient working environment. This setup is ideal for large-scale industrial production, enhancing productivity and product quality while maintaining a clean and safe workshop.

Large Laser Cutting Production Line

1. Laser Source

• Function:
  • The laser source is the core component of the cutting production line. It generates a high-energy laser beam used to melt or vaporize materials, thereby achieving the cutting process.
• Technical Parameters:
  • Power: Typically ranges from 1,000W to 20,000W. The specific power depends on the type and thickness of the material to be cut. For example, a 1,500W laser can cut thin metal sheets, while a 20,000W laser can cut steel up to 50mm thick.
  • Wavelength: Common wavelengths are 1,064nm (for fiber lasers) or 10.6μm (for CO₂ lasers). Fiber lasers are suitable for cutting metal materials, while CO₂ lasers are better for non-metal materials.
• Application Scenarios:
  • Used for cutting various metal materials such as carbon steel, stainless steel, and aluminum alloy, as well as some non-metal materials like plastics, wood, and composite materials.

2. CNC System

• Function:
  • The CNC system controls the cutting path, speed, power, and focus position of the laser, ensuring cutting accuracy and quality.
• Technical Parameters:
  • Cutting Accuracy: Typically achieves a precision of ±0.1mm.
  • Cutting Speed: Varies from a few millimeters per second to tens of millimeters per second, depending on the material type and thickness.
  • Software Features: Supports CAD/CAM software, allowing the import of design drawings and automatic generation of cutting paths.
• Application Scenarios:
  • Widely used for cutting complex-shaped parts, such as automotive components, aerospace parts, and mechanical machining parts.

3. Cutting Table

• Function:
  • Used to hold and support the material to be cut, ensuring stability during the cutting process.
• Technical Parameters:
  • Dimensions: Common table sizes range from 3m × 1.5m to 6m × 2m, depending on the scale of the production line and application requirements.
  • Load Capacity: The table must be able to support the weight of the material, with a typical load capacity ranging from 1,000kg to 5,000kg.
  • Automation Features: Some tables are equipped with automatic loading and unloading devices, enabling automatic material handling and increasing production efficiency.
• Application Scenarios:
  • Suitable for large-scale production environments, especially when frequent material changes are required.

4. Material Handling System

• Function:
  • Automatically transports the material to be cut to the cutting table and removes the finished parts from the table, enabling automated production.
• Technical Parameters:
  • Conveyor Speed: Typically ranges from 0.5m/s to 2m/s, depending on the production line design.
  • Conveyor Method: Common methods include roller conveyors, belt conveyors, and robotic arms.
• Application Scenarios:
  • In continuous production environments, the material handling system can significantly increase production efficiency by reducing manual intervention.

5. Fume and Dust Extraction System

• Function:
  • Removes smoke, dust, and harmful gases generated during the cutting process, protecting the health of operators and the workshop environment.
• Technical Parameters:
  • Airflow: Typically ranges from 5,000m³/h to 20,000m³/h, depending on the type of material being cut and the cutting speed.
  • Filter Efficiency: High-efficiency filters can remove over 99% of dust and harmful gases.
• Application Scenarios:
  • An essential component in any laser cutting workshop, especially when cutting materials that produce a large amount of smoke and dust.

6. Cooling System

• Function:
  • Cools the laser source and cutting head to ensure stable operating temperatures during long-term operation.
• Technical Parameters:
  • Cooling Method: Common methods include water cooling and air cooling. Water cooling systems are typically used for high-power lasers, providing better cooling effects.
  • Cooling Capacity: Depending on the laser power, the cooling capacity can range from several kilowatts to tens of kilowatts.
• Application Scenarios:
  • In high-power laser cutting equipment, the cooling system is a key component to ensure stable equipment operation.

Workshop

1. Equipment Installation Area

• Function:
  • Used to place the main equipment of the laser cutting production line, including the laser source, cutting table, and CNC system.
• Technical Parameters:
  • Area: Depending on the scale of the production line, the equipment installation area typically ranges from 100m² to 500m².
  • Height: The workshop height needs to be sufficient to accommodate the cutting table and material handling devices, usually ranging from 5m to 10m.
• Application Scenarios:
  • In large-scale production environments, the equipment installation area needs to have enough space to accommodate the equipment and facilitate maintenance by operators.

2. Material Storage Area

• Function:
  • Used to store raw materials to be cut and finished products.
• Technical Parameters:
  • Storage Capacity: Depending on production needs, the storage capacity can range from tens of tons to hundreds of tons.
  • Storage Method: Common methods include rack storage and floor stacking.
• Application Scenarios:
  • During the production process, the material storage area ensures the supply of raw materials and temporary storage of finished products.

3. Operation Area

• Function:
  • For operators to control, monitor, and maintain the equipment.
• Technical Parameters:
  • Area: The operation area typically ranges from 20m² to 50m².
  • Equipment: Equipped with control panels, monitoring screens, and maintenance tools.
• Application Scenarios:
  • The operation area is the main workspace for operators during the production process and needs to have good lighting and ventilation conditions.

4. Logistics Channel

• Function:
  • For transporting materials and outputting finished products.
• Technical Parameters:
  • Channel Width: Typically ranges from 2m to 4m, depending on the size of the transportation equipment.
  • Channel Height: The channel height needs to be sufficient to accommodate the transportation equipment, usually ranging from 3m to 5m.
• Application Scenarios:
  • In large-scale production environments, the logistics channel needs to ensure smooth transportation of materials and finished products.

5. Auxiliary Facilities Area

• Function:
  • Includes the electrical control room, fume and dust extraction equipment area, cooling system area, etc., providing necessary support for the production line.
• Technical Parameters:
  • Area: The auxiliary facilities area typically ranges from 50m² to 100m².
  • Equipment: Equipped with electrical control cabinets, fume and dust extraction devices, and cooling systems.
• Application Scenarios:
  • The auxiliary facilities area is a key area to ensure the normal operation of the production line and needs to have good maintenance and management.

6. Environmental Requirements

• Ventilation System:
  • The workshop needs to have a good ventilation system to expel smoke and heat generated during the cutting process.
• Floor:
  • The floor needs to be sturdy and flat to support the weight of the equipment and withstand vibrations, typically reinforced with concrete or steel.
• Lighting:
  • The workshop needs to be equipped with sufficient lighting to ensure that operators can clearly see the equipment and materials.
• Firefighting Facilities:
  • Equipped with sufficient firefighting facilities, such as fire extinguishers, fire hydrants, and automatic sprinkler systems, to ensure production safety.