Continuous Laser Coding and Automated Conveying Production Line for Glass Wine Bottles
The Continuous Laser Coding and Automated Conveying Production Line for Glass Wine Bottles is a highly efficient system designed for marking glass bottles in the beverage industry. It integrates laser coding machines with continuous conveying systems to automate the entire process, from bottle feeding to finished product output. The system features high coding speed (up to 1200 bottles per hour), precise marking (±0.1 mm accuracy), and supports various content like text, dates, and barcodes. Equipped with vision inspection for quality control, it ensures each bottle is clearly marked. Future trends include AI-driven defect detection and integration with production management systems for smarter manufacturing.
Continuous Laser Coding and Automated Conveying Production Line for Glass Wine Bottles
1. Definition
The Continuous Laser Coding and Automated Conveying Production Line for Glass Wine Bottles is a specialized automated system designed to mark glass wine bottles using laser technology. It integrates laser coding machines with continuous conveying systems to automate the entire process, from bottle feeding to finished product output. This line is widely used in the production and packaging of wine, spirits, and other alcoholic beverages, enhancing production efficiency and ensuring consistent coding quality.
2. Main Components
- Conveying System: Utilizes belt or chain conveyors to transport bottles from one station to another.
- Bottle Positioning Device: Ensures that bottles are correctly positioned and oriented before coding, improving marking accuracy.
- Laser Coding Machine: The core equipment that uses laser beams to engrave information such as production dates, batch numbers, and anti-counterfeiting marks onto the bottle surface. Different power and wavelength lasers can be selected to meet various material and coding requirements.
- Coding Content Control System: Controls the coding content via computer or PLC, supporting dynamic data input such as dates and batch numbers.
- Quality Inspection System: Uses vision detection technology or other sensors to check the quality and completeness of the coding, ensuring that each bottle’s information is clearly readable.
- Finished Product Output System: Transports coded bottles to subsequent packaging or storage areas.
3. Working Principle
- Bottle Feeding: Bottles are placed on the conveyor belt either manually or through an automatic feeding device.
- Conveying and Positioning: The conveying system moves the bottles to the positioning device, where they are held in the correct position.
- Laser Coding: The laser coding machine engraves the information onto the bottle surface according to the preset program.
- Quality Inspection: The inspection system checks the coded bottles. If any do not meet quality standards, they are automatically removed or an alarm is triggered.
- Finished Product Output: Qualified bottles are transported to the next process via the conveying system.
4. Technical Parameters Table
| Parameter Category | Parameter Name | Parameter Value |
|---|---|---|
| Conveying System | Conveying Speed | 10-60 meters/minute |
| Conveying Method | Belt Conveying / Chain Conveying | |
| Laser Coding Machine | Laser Power | 10-50 watts |
| Coding Speed | 300-1200 bottles/hour | |
| Coding Accuracy | ±0.1 mm | |
| Laser Wavelength | 1064 nm / 2070 nm | |
| Coding Content Control System | Control Method | Computer Control / PLC Control |
| Supported Content | Text, Numbers, Dates, Barcodes, QR Codes | |
| Quality Inspection System | Inspection Method | Vision Inspection |
| Inspection Accuracy | ±0.1 mm | |
| Working Environment | Working Temperature | 5-40°C |
| Working Humidity | 30%-80% (non-condensing) | |
| Power Requirements | Power Voltage | 220V / 380V, 50Hz |
5. Advantages
- High Efficiency: Continuous conveying and fast coding meet the needs of large-scale production.
- High Precision: Laser coding ensures clear and readable information with high accuracy.
- High Degree of Automation: Full automation from feeding to finished product output reduces manual intervention.
- Flexibility: Supports various coding content and formats to meet different production requirements.
- Reliable Quality: Equipped with a quality inspection system to ensure the coding quality of each bottle.
6. Application Scenarios
- Wine Industry: Used for marking production dates, batch numbers, and anti-counterfeiting marks on wine bottles.
- Spirits Industry: Used for coding production information on spirit bottles.
- Other Alcoholic Beverages: Suitable for marking various types of glass bottles used in the beverage industry.
7. Future Development Trends
With continuous technological advancements, the Continuous Laser Coding and Automated Conveying Production Line for Glass Wine Bottles will evolve towards higher levels of intelligence and automation. Future developments may include more advanced features such as AI-driven defect detection, remote monitoring and diagnostics, and deeper integration with enterprise production management systems (MES) to further enhance production efficiency and quality control.
In summary, the Continuous Laser Coding and Automated Conveying Production Line for Glass Wine Bottles is an essential part of modern beverage packaging technology. It provides an efficient, precise, and reliable coding solution for alcoholic beverages, driving technological progress in the packaging sector.